Manufacturing Execution Systems (MES) – The Answer to Complex & Monotonous Business Operations.

Introduction

The emergence of technology in the manufacturing sector has enabled several modern manufacturers to process execution management, resource management, integrated quality management, data collection, and system integration. Manufacturing Execution Systems such as Tulip are broadening the significance and application of these systems in several industries.

Segment Analysis

The Integrated Data Recording Feature

Active operational systems used by business organizations lack punctual recording of production data and are generally evaluated using conventional calculation methods. The integrated data assessment feature of manufacturing execution systems helps in the effective management of operational processes. These systems are ideal for integrated data recording and performance monitoring, which drives their adoption across verticals.

Adverse Impact of Associated Technical Risks

Several technical glitches associated with MES implementation can adversely impact operations. Glitches such as delay of operations can result in low productivity or potential errors. The primary cause of such glitches is over configuration due to the continuous addition and changing of requirements during implementation.

Emergence of New Technologies to Upgrade MES   

Technological advancements are prompting the shift of manufacturing execution systems from basic inventory and accounting management tools to solutions that can process all aspects related to the business, connected through real-time tracking and analytics. Eminent technological advancements such as artificial intelligence (AI), IoT sensors, machine learning, and others are expected to enhance the potential of MES.  

Automation – The Need of the Hour to Process Monotonous Business Operations

Manufacturing processes are monotonous, demanding continuous effective and sophisticated production management. Automation comes to the rescue where repetitive procedures are to be followed. manufacturing execution systems are automation software used in the business sector to not only provide efficient controllability in operations but also improved quality and reduction of administrative expenses and time.

UAE’s GDP Growth to Drive the Region’s Manufacturing Sector, Providing Impetus to the Demand for MESs

In 2017, the manufacturing sector in the UAE significantly contributed to the country’s GDP, around a 9.4% share valued USD 100 billion, translating to about 6.8% of the overall economic growth in the Middle East. Homegrown companies are expected to establish demand for MES in the MEA region. Emirates Aluminum Company (EMAL), a subsidiary of Emirates Global Aluminum (EGA), operates as one of the leading primary aluminum smelting companies that produce billets and high-purity aluminum and foundry alloy. Dubai Cable Company (DUCAB), the region’s second-largest aluminum and copper electrical cables manufacturer, is a prominent driver for the country’s manufacturing output and subsequently, presents an opportunity for MES adoption.

Regional Analysis

Other Noteworthy Regional Developments,

• Dynamic industrial growth in Asia-Pacific will pave way for the growth of the manufacturing sector, providing a fillip to the demand for MES
• Rapidly evolving technological capabilities will substantially increase the adoption of MES in North America
• Efficiency improvements through real-time data accessibility will spur the demand for MES in Europe

Competitive Players

1. ABB Ltd.
2. Andea Solutions
3. BrightEye
4. Dassault Systems
5. Emerson Electric Co.
6. General Electric Company
7. Honeywell International Inc.
8. IQMS Manufacturing ERP
9. LTI (Larsen & Toubro)
10. ORACLE
11. PLEX
12. Rockwell Automation
13. Birlasoft Limited
14. 3YOURMIND GmbH
15. FUJITSU
16. Tulip Interfaces, Inc.
17. SAP AG.

Recent Developments

Recent Developments

• October 2022- Scitara announced a new collaboration with Veeva, a leader in cloud software for the life sciences industry. Scitara's expertise in lab equipment solutions will be combined with the quality assurance (QA), and quality control (QC) software of Veeva will enable the firms to strengthen data integrity, maximize lab efficiency, and accelerate batch release.
• July 2022- SKF, a Swedish bearing and seal manufacturing company, and ABB, a leading global technology company signed a Memorandum of Understanding (MoU) to examine the possibility of a collaboration in the area of manufacturing process automation. The MOU was signed in Sweden at the ABB Robotics Experience Center. Through the relationship, SKF and ABB will explore and evaluate solutions to enhance clients' manufacturing capabilities and production efficiency.
• November 2021- Rockwell Automation unveiled a new remote access solution.The new system enables businesses to troubleshoot equipment from anywhere, decreasing customer downtime. The solution is made up of FactoryTalk Remote Access cloud-based software, which enables OEMs to manage, configure, and initiate secure connections to a customer's equipment, and the Stratix 4300 remote access router, which is installed at the customer's location to provide remote access to the equipment.

Segmentation

1. By Deployment
   1. On-premise
   2. Cloud
   3. Hybrid
2. By Offering
   1. Software
   2. Services
   3. Professional Service
      1. Strategic Advisory
      2. Administrative Services
      3. Marketing Services
   4. Managed Services
      1. System Integration
      2. Maintenance & Support
      3. Data Analytics
3. By Application
   1. Production Management
   2. Quality Management
   3. Inventory Management
   4. Maintenance Management
   5. Performance Analysis
4. By Product Function
   
   1. Document Control
   2. Inventory Management
   3. Production Performance Analysis
   4. Others
5. By End-use
   1. Food & Beverage
   2. Oil & Gas
   3. Pharmaceutical & Lifesciences
   4. Automotive
   5. Electronics & Semiconductor
   6. Other
6. By Industry Type
   1. Discrete Industry
   2. Process Industry