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Aerospace Foam Market

Aerospace Foam Market: Information by Type of Foam (Polyurethane, Polyethylene, Ceramic), Application (General Aviation, Military Aircraft), and Region — Forecast till 2030

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Market Overview

The global aerospace foam market size was valued at USD 6.46 billion in 2021, and it is anticipated to reach USD 10.97 billion by 2030 at a CAGR of 6.06%.

Foams are significant materials with a wide range of applications in numerous sectors. Low-density, cellular-structured materials, such as foams, are primarily used for packaging, insulating, cushioning, and vibration dampening. Aerospace Foams are material with a cellular structure and low density utilized as cushioning, insulation, and vibration dampeners. Polyethene, polyurethane, ceramic, and other types of foam are among those that are used. It helps increase the aircraft's performance with properties like heat resistance, toughness, tensile strength, and lightweight. Polyethene foam, polyurethane foam, metal foams, and ceramic foams are some of the several types of foams utilized in aerospace applications. It has many uses in various aircraft components, including headrests, roofs, gaskets for sealing, and rotor blades.

The manufacturers and other essential aviation stakeholders are reducing emissions by using newer standards, fuels, more sustainable materials, and newer technical designs due to growing concerns about the aerospace industry's contribution to the world's carbon emissions and regulatory challenges. Aerospace foam is one of the primary materials used more and more in commercial aviation as a suitable material to attain these objectives. Aerospace foams are thin polymer foams widely used in aircraft designs for seats, cabin walls and ceilings, carpeting on the floor, flight deck pads, and overhead storage bins.

Foams have proved crucial in reducing aircraft weight. They are primarily utilized in commercial aviation, especially passenger airlines. As a result, travel is now more fuel-efficient, reducing carbon emissions to some extent while simultaneously enhancing airline firms' profit margins.

Market Snapshot

market snapshot
Base Year
: 2021
Study Period
: 2020-2030
: 6.06 %
Fastest Growing Market
: Asia Pacific
Largest Market
: North America
Market Size
: USD 10.97 billion by 2030
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Market Dynamics

Global Aerospace Foam Market Drivers

  • The increase in defense expenditure by governments

The increase in government spending on military aircraft and renewable feedstock for the production of green polyurethane foams will create good chances for the expansion of the aerospace foam market share. The total amount spent on warfare around the globe resumed its upward trend in 2021, reaching a new all-time high of $2.1 trillion. It marked the sixth year in a row in which expenditures were increased.

Even though the world's economy was reeling from the effects of the Covid-19 outbreak, spending on the military reached all-time highs.

  • An increase in demand for polyurethane aerospace foam is driving market growth.

The market's expansion is helped by a rise in the demand for lightweight and fuel-efficient aircraft, as well as a rise in the aviation sector all over the world. The expansion of the market is driven by the production of more advanced materials and the introduction of new products by numerous key players in the aerospace industry. The aerospace foam market is experiencing a spike in growth. It is becoming more diverse due to favorable government policies in developing nations such as Brazil, India, and China, as well as an increase in bio-based polyurethane foams in other areas of the world. There has been an increase in demand for polyurethane aerospace foam to be used in seating and carpeting applications within the aviation industry. This product's low cost is also a crucial driver of the market's growth. The expansion of the market is fuelled by the rising number of people traveling by aeroplane around the world. The emergence of low-cost carriers in Asia-Pacific and LAMEA has increased the demand for commercial aviation products, positively affecting the aerospace foam market demand.

Global Aerospace Foam Market Restraints

  • Environmental issues related to the production and recycling of foams are hindering market growth.

Several challenges and obstructions must be overcome, which will slow the expansion of the market as a whole. The market expansion is being hampered by several issues, one of which is severe governmental rules regarding using P.U. foams. Additionally, the difficulty of disposal and recycling, in conjunction with the fluctuation in the price of raw materials, is one of the significant limitations preventing the overall expansion of the global aerospace foams market.

Segmental Analysis

The global aerospace foam market is broken down into three parts based on the type of foam, application, and region. Further, the market is divided into Polyurethane, Polyethylene, Ceramic, Metal foam, and others based on the type of foam. In terms of volume and value, the P.U. foams segment is anticipated to dominate the market throughout the forecast period. In the aviation industry, Polyurethane aerospace foams are expected to play a significant role in driving the growth of the P.U. foams market during the coming years. Another important aspect is its low cost.

The market is broken down into General Aviation, Commercial Aircraft, and Military Aircraft based on application. In terms of value and volume, the commercial aircraft market sector is anticipated to experience the most significant CAGR growth during the forecast period. The market is expanding due to an increase in air travelers worldwide. Additionally, expanding low-cost carriers has increased demand for commercial aircraft in areas including South America, the Middle East, and the Asia Pacific. These elements are fuelling the global market expansion for aerospace foams.

Regional Analysis

The global aerospace foam market is segmented into North America, Europe, Asia-Pacific, Latin America, and the Middle East & Africa, based on region. North America dominates the market.

Due to an increase in regularly scheduled commercial flights, North America is anticipated to dominate the aerospace foams industry. Over the projected period, it is anticipated that the rapidly expanding commercial aircraft market will favor foam consumption. The demand for polyurethane foams is anticipated to rise shortly due to increased passenger numbers and military spending in the United States.

A significant growth driver is a recent investment in new manufacturing and maintenance operations in the United States by well-known airline manufacturers, including Lockheed Martin, Airbus, Bombardier, and Boeing.

The European industry is a global leader in producing helicopters, aircraft engines, parts, and components. In terms of export to foreign nations, it also has a significant impact. As a result, the aerospace sector is expanding significantly in the area, supported by the existence of big aeronautical firms.

Throughout the hypothesized timeframe, Asia Pacific will experience the highest growth. The development of the polyurethane foams market in the region would be significantly influenced by factors including rising construction activity and demand for electronic goods.

Over half of the regional market's demand for aerospace foams is projected to be met by China, which is likely to be followed by Japan, where consumption is gradually increasing. In Asia-Pacific, there has been a noticeable increase in the usage of polyurethane foam, polyethylene foam, fluoropolymer foam, and metal foam.

Aerospace Foam Market Regional Analysis
Regional Growth Insights Download Free Sample

Top Key Players of Aerospace Foam Market

List of key global aerospace foam market manufacturers profiled 

  1. Greiner AG
  2. Huntsman International LLC
  3. Aerofoam Industries LLC
  4. BASF SE
  5. Boyd Corporation
  6. DuPont de Nemours Inc.
  7. Evonik Industries AG
  8. UFP Technologies Inc.
  9. Zotefoams Plc.
  10. General Plastics Manufacturing Company
  11. Pyrotek Inc.
  12. Recticel NV/SA
  13. Saudi Basic Industries Corporation (Saudi Arabian Oil Co.)
  14. Solvay S.A.

Report Scope

Report Metric Details
CAGR 6.06%
Forecast Period 2023-2031
Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, Environment & Regulatory Landscape and Trends
Segments Covered
  1. By Type of Foam
    1. Polyurethane
    2. Polyethylene
    3. Ceramic
    4. Metal foam
    5. Others
  2. By Application
    1. General Aviation
    2. Commercial Aircraft
    3. Military Aircraft
Geographies Covered
  • North America
  • Europe
  • APAC
  • Middle East and Africa

Recent Developments

  • February 2022, the recycling of mattresses is now being researched and developed collaboratively by BASF and the foam expert NEVEON. The objective is to create a self-sufficient production cycle for mattresses.
  • December 2021, Boyd Corporation, a leader in engineered material and thermal management technology innovation, recently announced the acquisition of Grando, a Belgian company with expertise in rubber, foam, and plastic polymer science for the stringently regulated rail and industrial technology sectors.
  • March 2022, Evonik Industries AG has made a sizeable double-digit million Euro investment in a brand-new, cutting-edge production facility for its Darmstadt-produced high-performance foams for fibre composites.

Aerospace Foam Market Segmentation

By Type of Foam

  • Polyurethane
  • Polyethylene
  • Ceramic
  • Metal foam
  • Others

By Application

  • General Aviation
  • Commercial Aircraft
  • Military Aircraft

By Region

  • North America
  • Europe
  • Asia-Pacific
  • Latin America
  • The Middle East & Africa
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