North America Corrugated Pallets Market Size & Outlook, 2025-2033

North America Corrugated Pallets Market Size

The North American corrugated pallets market size witnessed significant growth in the past and is expected to grow at a CAGR of 3.9% during the forecast period (2025-2033).

Corrugated pallets, also known as paper pallets, are not made of wood but are constructed from corrugated materials, paper board sheets, and other paper-based components. They are produced using different manufacturing techniques, including corrugated top and bottom decks, internal support cells, honeycomb support blocks, corrugated runners, compressed corrugated material for support blocks, and built-up runners.

The North American corrugated pallet market encompasses key countries like the U.S. and Canada, with many manufacturing facilities. Consequently, the demand for corrugated pallets in these countries has witnessed substantial growth, thereby driving market expansion in the region.

Key Highlights

• Less than three layers dominated the market by the number of layers.
• Food and Beverages dominated the market by End-User.
• The U.S. dominated the market by region. 

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North America Corrugated Pallets Market Growth Factors

Development of the Food and Beverage Industry

In North America, the growth of the food and beverage industry is being propelled by emerging markets. These countries are experiencing a significant population increase and improved living standards. This, in turn, drives the demand for corrugated pallets in the food supply chain across various nations.

Furthermore, the Food and Agriculture Organization of the United Nations highlights that approximately one-third of the food produced for human consumption is wasted globally during shipping and handling, leading to food shortages. Corrugated pallets play a crucial role in food preservation to address this issue and meet the growing food demand. They enhance resistance to moisture and humidity, preventing mold growth and other hygienic issues, thus helping minimize wastage.

Market Restraints

Implementation of Stringent Regulations on Volatile Organic Compounds

In North America, the market for corrugated pallets is expected to experience a decline due to the enforcement of environmental policies. Bans and regulatory measures are being implemented on corrugated pallets that release harmful solvents and volatile organic compounds (VOCs), which can pose health risks such as nausea, vomiting, nosebleeds, fatigue, and dizziness. As a result, these factors will likely impede the market’s growth in the forecast period.

Key Market Opportunities

Rise in Demand for Sustainable Packaging

In North America, E-commerce retail channels are becoming increasingly popular among households. Companies that use non-recyclable materials in their packaging face strong criticism and public scrutiny. The use of plastic in packaging is widely regarded as the least sustainable option and is often met with legal challenges from environmental protection agencies and government authorities. To address these concerns, governments in various countries are implementing stricter policies. Recently, the European Union introduced a policy that requires all plastic used in the market to be fully recyclable by 2030.

Brands, retailers, and food processing companies are individually responding to this pressing issue by setting their targets to replace unsustainable packaging materials with fully recyclable alternatives. For example, supermarkets like Iceland have committed to eliminating plastic packaging from their private-label foods by 2023. Corrugated packaging is an effective natural substitute for plastic packaging materials, as it is 100% recyclable.

Countries Insights

The corrugated pallets market is segmented by country: The U.S. and Canada. The U.S. dominated the market with a CAGR of 3.8% during the forecast period. The North American corrugated pallets market is analyzed based on the region's major countries, including the U.S. and Canada. These countries possess a substantial number of manufacturing facilities, leading to increased usage of corrugated pallets and driving market growth in the region. Factors such as the development of the e-commerce industry, demand for inflatable packaging, and active participation of third-party logistics companies further contribute to the growth and development of North America's packaging and protective packaging market.

To expand its product offerings, Pregis Corporation, for example, acquired Easy Pack Limited, a manufacturer of paper-based protective packaging solutions, in September 2016. This strategic move allowed Pregis Corporation to broaden its product portfolio, including a comprehensive range of cushioning, block/brace, and paper void-fill solutions. Other major players in the market have also made significant investments in research and development to enhance their technological capabilities, diversify their product offerings, and expand their geographical presence. As their product portfolios expand, the demand for corrugated pallets increases accordingly, contributing to the overall market growth.

U.s.

The U.S. corrugated pallets market is a significant segment within North America. The country's strong manufacturing base and widespread use of corrugated pallets contribute to the market's growth. Factors such as the expansion of the e-commerce industry and the increasing adoption of sustainable packaging solutions further drive market development. With active participation from third-party logistics companies and continuous investments in R&D by key players, the U.S. corrugated pallets market shows promising prospects for expansion.

Canada

The Canadian corrugated pallets market is experiencing growth due to numerous manufacturing facilities in the country. The demand for corrugated pallets in Canada is driven by factors such as the expansion of the e-commerce industry and the need for efficient packaging solutions. With a focus on diversifying product offerings and expanding geographical reach, key players in the market are investing in research and development, contributing to the overall growth of the Canada corrugated pallets market.

Number of Layers Insights

The North American corrugated pallets market is segmented into several layers and applications. Several layers further segment it into less than three years, 3-5 layers, and more than five layers. Less than three layers dominated the market and are expected to register a CAGR of 3.4% over the forecast period.

End Use Insights

It is further segmented by end-use into electronics, food and beverages, agriculture, chemical and pharma, automotive, and others. Food and Beverages dominated the market and are expected to register a CAGR of 5.2% over the forecast period.

List of key players in North America Corrugated Pallets Market

1. Conitex Sonoco
2. Brambles Limited
3. Smurfit Kappa
4. Milwood
5. Spanco Enterprises
6. DS Smith
7. KRAFTPAL Technologies
8. PGS Group
9. Kamps Pallets

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Recent Developments

• October 2022- Toppan (TYO: 7911), a global leader in communication, security, packaging, décor materials, and electronic solutions, has developed new polypropylene (PP) mono-material barrier packaging with exceptional heat and water resistance, making it appropriate for retort sterilization.
• April 2022- SDR Ventures is delighted to announce that Kamps, Inc. has purchased L&R Pallet Service, Inc. (“L&R Pallet” or “the Company”) (“Kamps”). SDR served as L&R Pallet’s sole sell-side counsel throughout the sale process.