01 Integration of ORC Systems in Waste Heat Recovery The integration of ORC systems in waste heat recovery processes is a significant trend in the energy sector. Industries are increasingly recognising the potential of ORC technology to convert low-temperature waste heat into usable electricity, thereby enhancing overall energy efficiency. This trend is particularly prominent in sectors such as manufacturing, where substantial amounts of waste heat are generated. The adoption of ORC systems in these settings not only aids in reducing energy costs but also aligns with environmental sustainability objectives by minimising carbon emissions. For instance, in 2024, Heidelberger Zement AG Plant, Germany, implemented an ORC system to recover unused grate cooler heat, generating electricity continuously without interfering with clinker production. This initiative displaces approximately 7,000 tons of CO₂ annually. Additionally, in September 2024, an article in Chemical Processing highlighted the adoption of ORC systems in chemical plants to recover low-grade waste heat. For instance, polyester production sites have successfully used ORC systems to recover energy from 120°C sources, producing 6.4 MWe of electricity and reducing carbon emissions. As industries continue to seek innovative energy optimisation solutions, ORC systems' role in waste heat recovery is expected to become increasingly pivotal.
March 2026 Siemens Energy expanded its sustainable energy solutions with advanced ORC technologies for biomass, geothermal, and industrial waste heat recovery projects. The innovations improve plant efficiency and operational flexibility.
November 2025 Mitsubishi Heavy Industries strengthened its energy transition portfolio by expanding ORC-based waste heat recovery technologies for industrial facilities. The systems help reduce energy consumption and greenhouse gas emissions.
September 2025 Exergy International introduced next-generation ORC systems featuring enhanced turbine efficiency and optimized thermal energy recovery. The technology enables higher electricity generation from low- and medium-temperature heat sources.
June 2025 Turboden expanded its Organic Rankine Cycle (ORC) portfolio with new waste heat recovery systems for industrial and geothermal applications. The solutions improve energy efficiency while supporting industrial decarbonization and renewable power generation.