Home Aerospace And Defense Aircraft Exhaust System Market Size, Share & Trends Report, Forecast to 2031

Aircraft Exhaust System Market

Aircraft Exhaust System Market Size, Share & Trends Analysis Report By Component (Exhaust Pipe, Auxiliary Power Unit Exhaust Liner, Auxiliary Power Unit Exhaust Tube, Exhaust Cone, Turbo Charger, Exhaust Nozzle), By System (Auxiliary Power Unit System, Engine Exhaust System), By Mechanism (Hydraulic, Manual), By Aviation Type (Commercial Aviation, Military Aviation, Business Aviation, Others), By End-User (Original Equipment Manufacturer (OEM), Maintenance, Repair and Overhaul (MRO) Military Aviation) and By Region(North America, Europe, APAC, Middle East and Africa, LATAM) Forecasts, 2023-2031

Report Code: SRAD55152DR
Study Period 2019-2031 CAGR 8.33%
Historical Period 2019-2021 Forecast Period 2023-2031
Base Year 2022 Base Year Market Size USD 803.65 Million 
Forecast Year 2031 Forecast Year Market Size USD 16.51 Billion
Largest Market North America Fastest Growing Market Asia Pacific
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Market Overview

The global aircraft exhaust system market size was valued at USD 803.65 million in 2022. It is projected to reach USD 1651.22 million by 2031, registering a CAGR of 8.33% during the forecast period (2023-2031). The increasing growth of the aviation industry, particularly commercial aviation, and the stringent emission regulations are collectively boosting the sale of the aircraft exhaust system market.

The exhaust system of an aircraft is a specialized component that collects and directs the exhaust gases emitted by the aircraft's engines away from the aircraft's structure and occupants. It has a critical role in maintaining the aircraft's safety and efficiency by expelling hot, potentially hazardous gases and reducing engine noise and emissions. It manages exhaust gases, reduces noise, controls emissions, optimizes propulsion, and contributes to the aircraft's overall safety, efficiency, and environmental responsibility. Its design and maintenance must adhere to stringent engineering and regulatory standards to ensure the aircraft's safe and reliable operation.

Market Dynamics

Global Aircraft Exhaust System Market Drivers

Increasing Air Travel

The rising demand for air travel, including both passenger and cargo transportation, is a key factor driving the aircraft exhaust system market growth. With global airlines expanding their fleets and progressively phasing out older, less efficient aircraft models, there is an urgent need for innovative exhaust systems. In addition to contributing to the safety and dependability of aircraft, these systems play a crucial role in meeting stringent emissions standards. Globalization and increased consumer mobility are driving the aviation industry's steady expansion. As a result, manufacturers are facing a demand surge for creative exhaust solutions that enhance environmental performance and facilitate the sustainable global expansion of air travel operations.

Noise Reduction Requirements

The aviation industry is facing a growing need to satisfy noise reduction regulations due to the heightened concern around noise pollution, particularly in areas next to airports and residential zones. This concern has increased the demand for aircraft exhaust systems with sophisticated noise-reduction technology. These innovations include specialized mufflers, aerodynamic designs, and innovative engineering methods intended to reduce the deafening noise of aircraft engines.

In addition to helping airlines and aircraft manufacturers meet strict noise regulations, the ability of these exhaust systems to effectively reduce noise emissions has a positive impact on passengers as well, easing the discomfort and stress often caused by the aircraft's loud engines. This concerted effort to reduce aircraft noise conforms to environmental and regulatory standards and fosters improved relationships between aviation stakeholders and the communities they serve, thereby promoting sustainable aviation development.

Global Aircraft Exhaust System Market Restraints

Complex Certification Processes

The intricate and exhaustive certification processes that aircraft exhaust systems must endure are indispensable for ensuring safety and regulatory compliance in the aviation industry. These processes, while indispensable, can present formidable obstacles. Exhaust systems must undergo rigorous testing, analysis, and documentation to ensure compliance with stringent safety and emissions standards. This level of scrutiny can be time-consuming and expensive, necessitating extensive engineering efforts and the participation of regulatory agencies. The complexity of these processes can potentially delay the introduction of new exhaust system technologies or aircraft models by manufacturers and operators pursuing market entry, consequently hindering the growth of the aircraft exhaust system market.

Global Aircraft Exhaust System Market Opportunities

Advancements in Materials and Technology

Continuous advancements in materials and manufacturing technologies present lucrative opportunities to expand the aircraft exhaust system market over the forecast period. These innovations are revolutionizing the design of exhaust systems by allowing the creation of lighter, more durable, and more efficient components. These advancements also improve the overall performance of aircraft, including increased thrust-to-weight ratios and decreased engine stress, and significantly reduce fuel consumption, in line with the aviation industry's growing emphasis on sustainability and operational efficiency. This opportunity fosters innovation and competition among manufacturers, resulting in the development of exhaust systems with superior performance, improved fuel economy, and a reduced environmental burden, thereby positioning the market for sustained growth in the near future.

Regional Analysis

Based on regions, the global aircraft exhaust system market share is conducted across North America, Europe, Asia-Pacific, the Middle East and Africa, and Latin America.

North America Dominates the Global Market

North America is the most significant global market shareholder and is anticipated to expand substantially during the forecast period. North America, particularly the United States, is home to several major aircraft manufacturers and MRO facilities such as Triumph Group (US), Ducommun (US), Nexcelle (US), Nordam (US), Senior Aerospace (UK), and GKN (UK), among others. The presence of a robust aviation industry, including both commercial and military sectors, drives significant demand for aircraft exhaust systems. Stringent emissions and noise regulations in the United States also contribute to the adoption of advanced exhaust technologies.

Asia-Pacific is predicted to expand significantly over the forecast period. This is due to the following factors, including the region’s robust economic development, resulting in increased demand for passenger air travel and cargo transport. Secondly, countries such as India and China are investing heavily in their aviation sectors, resulting in the expansion of their commercial and military aircraft fleets. Thirdly, the Asia-Pacific region is placing a greater emphasis on environmental sustainability, driving the adoption of cutting-edge exhaust systems to comply with stringent emissions regulations. Hence, the above-mentioned factors are collectively responsible for the growth of the regional market over the forecast period.

Report Scope

Report Metric Details
By Component
  1. Exhaust Pipe
  2. Auxiliary Power Unit Exhaust Liner
  3. Auxiliary Power Unit Exhaust Tube
  4. Exhaust Cone
  5. Turbo Charger
  6. Exhaust Nozzle
By System
  1. Auxiliary Power Unit System
  2. Engine Exhaust System
    1. Turbofan
    2. Turboprop
    3. Turboshaft
    4. Reciprocating Piston Type
By Mechanism
  1. Hydraulic
  2. Manual
By Aviation Type
  1. Commercial Aviation
  2. Military Aviation
  3. Business Aviation
  4. Others
By End-User
  1. Original Equipment Manufacturer (OEM)
  2. Maintenance, Repair and Overhaul (MRO) Military Aviation
Company Profiles Magellan Aerospace Safran Group Acorn Welding Doncasters Group Sky Dynamics Knisley Welding Inc. Power Flow Systems Inc. CKT Engineering Triumph Group GKN Aerospace Services Limited.
Geographies Covered
North America U.S. Canada
Europe U.K. Germany France Spain Italy Russia Nordic Benelux Rest of Europe
APAC China Korea Japan India Australia Singapore Taiwan South East Asia Rest of Asia-Pacific
Middle East and Africa UAE Turkey Saudi Arabia South Africa Egypt Nigeria Rest of MEA
LATAM Brazil Mexico Argentina Chile Colombia Rest of LATAM
Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, Environment & Regulatory Landscape and Trends
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Segmental Analysis

The global aircraft exhaust system market share is segmented into components, systems, mechanisms, aviation types, and end-users.

Based on components, the global market is segmented into exhaust pipe, auxiliary power unit exhaust liner, auxiliary power unit exhaust tube, exhaust cone, turbo charger, and exhaust nozzle.

The exhaust nozzle segment is the highest contributor to the market and is expected to grow significantly over the forecast period. The exhaust pipe is a critical component of the aircraft exhaust system responsible for collecting and channeling exhaust gases from the engine to the exhaust nozzle. It needs to be designed to withstand high temperatures and pressure differentials.

The APU exhaust liner is a component that lines the inner surface of the APU exhaust duct. It helps to protect the surrounding structure from excessive heat and provides thermal insulation.

The auxiliary power unit (APU) exhaust tube is a part of the APU exhaust system and helps in directing exhaust gases away from the aircraft. It plays a role in noise reduction and emissions control.

The exhaust cone is located at the rear of the engine and helps shape and direct the flow of exhaust gases. It is crucial for optimizing thrust and engine efficiency.

The turbocharger is often closely associated with the exhaust system. It is responsible for compressing air before it enters the engine, improving engine performance and efficiency.

The exhaust nozzle is the component through which the exhaust gases exit the aircraft. It has a critical role in controlling the speed and direction of exhaust flow, contributing to thrust generation and noise reduction.

Based on the system, the global aircraft exhaust system market is segmented into auxiliary power unit exhaust systems and engine exhaust systems (turbofan, turboprop, turboshaft, reciprocating piston type).

The engine exhaust system segment dominates the global market and is expected to expand significantly during the forecast period. The engine exhaust system is further subdivided based on the type of aircraft engine:

  1. Turbofan Engine Exhaust System: These are the common jet engine types used in commercial aviation. The exhaust system for turbofan engines is designed to efficiently manage the expulsion of exhaust gases, control noise emissions, and, in some cases, reduce emissions of pollutants.
  2. Turboprop Engine Exhaust System: Turboprop engines are commonly found on regional and smaller aircraft. Their exhaust systems are designed to handle the exhaust gases produced by fuel combustion in the engine and incorporate noise-reduction features.
  3. Turboshaft Engine Exhaust System: Turboshaft engines are used in helicopters and some specialized aircraft. The exhaust system for turboshaft engines is designed to safely expel exhaust gases and manage heat while considering the unique requirements of rotary-wing aircraft.
  4. Reciprocating Piston Engine Exhaust System: These systems play a role in noise reduction and emissions control, although they differ significantly from jet engine exhaust systems.

The auxiliary power unit (APU) exhaust system manages the exhaust emissions from the auxiliary power unit, a smaller engine typically located at the aircraft's rear. The APU provides power for various functions when the main engines are not operating, such as during ground operations, electrical power generation, and air conditioning.

Based on the mechanism, the global market is fragmented into hydraulic and manual.

The hydraulic segment owns the highest market share and is expected to grow substantially over the forecast period. Hydraulic systems are known for their reliability and ability to generate significant force, making them suitable for precise and powerful control in aircraft applications. On the other hand, a manual mechanism relies on human intervention or manual control to adjust or operate specific components within the exhaust system. Manual mechanisms are typically used for backup or emergency control in case hydraulic or automated systems fail.

Based on aviation type, the global market is fragmented into commercial aviation, military aviation, business aviation, and others.

The commercial aviation segment dominates the global market and is expected to expand substantially during the forecast period. The commercial aviation segment comprises commercial airlines and passenger aircraft, including short-haul and long-haul flights. To enhance the passenger experience and comply with environmental regulations, commercial aircraft exhaust systems are designed to meet stringent safety and emissions standards and noise reduction requirements.

Military aviation consists of various varieties of military aircraft, including fighter jets, transport aircraft, and reconnaissance aircraft. Exhaust systems are crucial in military aviation for safety and emissions compliance and for reducing the aircraft's visibility to radar and infrared sensors.

Business aviation comprises private flights, corporate aircraft, and other non-commercial aircraft utilized for business purposes. These aircraft require high-performance exhaust systems that balance efficiency, emissions control, and noise reduction while catering to the requirements of business travelers.

Based on end-user, the global market is fragmented into original equipment manufacturer (OEM) and maintenance, repair overhaul (MRO).

The original equipment manufacturer (OEM) segment owns the highest market share and is expected to grow substantially over the forecast period. OEMs are responsible for designing, producing, and installing aircraft exhaust systems as part of new aircraft manufacturing. The segment includes the initial installation of exhaust systems on new aircraft. On the other hand, the MRO segment is essential for maintaining safety, compliance with regulations, and extending the service life of exhaust components.

Market Size By Component

Recent Developments

  • May 2023- Textron Aviation introduced the Cessna Citation Ascend, the latest addition to its 560XL series of business jets. Pratt & Whitney Canada's PW545D engines will power this new aircraft, leveraging modern materials and technology enhancements. These advancements include an improved exhaust mixer, an upgraded single-stage high-pressure turbine module, and a more efficient high-pressure compressor.
  • October 2022- Pratt & Whitney Canada, a division of Pratt & Whitney, achieved European Union Aviation Safety Agency (EASA) certification for the PW127XT-M engine, which powers ATR's regional turboprop aircraft.

Top Key Players

Magellan Aerospace Safran Group Acorn Welding Doncasters Group Sky Dynamics Knisley Welding Inc. Power Flow Systems Inc. CKT Engineering Triumph Group GKN Aerospace Services Limited. Others

Frequently Asked Questions (FAQs)

What is the size of global aircraft exhaust system market?
The global aircraft exhaust system market size was valued at USD 803.65 billion in 2022.
The global market growing at a CAGR of 8.33% from (2023–2031).
The global market size is projected to reach USD 1651.22 billion by 2031.
Asia Pacific region has the largest share of the global market.
Increasing Air Travel is one of the key trends in global market.

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