01 Increasing Use of Advanced Powder Coatings for Enhanced Surface Performance Non-liquid coating manufacturers are increasingly developing advanced powder formulations that provide improved corrosion resistance, chemical resistance, weatherability, and surface durability. Enhanced formulations are being adopted where conventional coating systems may not provide sufficient protection under demanding operating conditions. This trend is encouraging the development of specialized coatings for industrial, architectural, automotive, and equipment applications.For instance, in 2025, coating manufacturers expanded advanced powder-coating formulations designed to provide improved UV resistance, corrosion protection, and durability for demanding outdoor and industrial applications.
02 Rising Demand for Sustainable and VOC-Free Coating Solutions Growing environmental regulations and corporate sustainability goals are driving the demand for non-liquid coatings, particularly powder coatings that contain little to no volatile organic compounds (VOCs). Unlike conventional liquid coatings, powder coatings generate minimal hazardous waste, allow oversprayed powder to be recovered and reused, and improve material utilization. Industries such as automotive, construction, appliances, and industrial equipment are increasingly replacing solvent-based coatings with powder-based alternatives to meet stricter environmental standards.For example, in 2025, several leading coating manufacturers, including PPG Industries, Axalta Coating Systems, and Sherwin-Williams, continued expanding their sustainable powder coating portfolios by introducing PFAS-free, TGIC-free, and recycled-material formulations. These innovations improve regulatory compliance while delivering high corrosion resistance, long service life, and lower environmental impact, reinforcing the growing global preference for non-liquid coating technologies.
01 Expansion of Industrial Equipment and Machinery Manufacturing Growing production of industrial machinery, electrical equipment, agricultural machinery, and material-handling systems is increasing demand for durable non-liquid coatings. Powder coatings are widely used to protect metal components from corrosion, abrasion, chemicals, and environmental exposure while providing consistent surface finishes. Expansion of manufacturing capacity and replacement of aging industrial equipment are creating additional demand for protective coating systems.For instance, in 2025, industrial equipment manufacturers expanded powder-coating applications for machinery housings, control cabinets, agricultural equipment, and material-handling components to improve corrosion resistance and extend equipment service life.
01 Volatility in Raw Material Supply and Pricing The non-liquid coating market is affected by fluctuations in the availability and prices of key raw materials, including epoxy, polyester, and acrylic resins. Changes in resin costs, supply disruptions, and regional sourcing constraints can increase manufacturing expenses and place pressure on coating producers' profit margins. These fluctuations can also complicate production planning and pricing decisions.For instance, in 2025, fluctuations in global resin supply increased procurement costs for coating manufacturers, prompting companies to adjust purchasing strategies and product pricing.
01 Rising Demand for Powder Coatings in Renewable Energy Equipment The expansion of solar power, wind energy, and energy-storage infrastructure is creating new applications for non-liquid coatings. Powder coatings can protect mounting structures, electrical enclosures, inverter housings, battery cabinets, and other renewable-energy components from corrosion, moisture, UV exposure, and mechanical wear. Increasing deployment of renewable-energy infrastructure is therefore opening additional application areas for durable powder-coating technologies.For instance, in 2025, manufacturers of solar mounting systems and battery-storage enclosures increasingly adopted powder coatings to improve corrosion resistance and extend equipment service life in outdoor installations.
01 Technical Limitations in Complex Applications and Process Flexibility The non-liquid coating market faces challenges related to process limitations and application flexibility. Powder coatings generally require high curing temperatures, making them unsuitable for heat-sensitive materials such as certain plastics and composites. Achieving uniform coating on intricate geometries and thin-film applications also remains technically demanding. Additionally, frequent color changes in customized manufacturing environments can reduce production efficiency and increase operational costs. The shortage of skilled technicians capable of operating advanced coating systems further affects productivity.For instance, manufacturers producing customized industrial equipment continue to experience longer production cycles due to frequent coating line adjustments and specialized processing requirements.
May 2026 AkzoNobel announced a proposed acquisition of the Powder Coatings operations and International Research Center from Akzo Nobel India Limited as part of its restructuring of the Indian business. The transaction strengthens AkzoNobel's global non-liquid (powder) coatings portfolio and consolidates ownership of its powder coatings operations.
October 2025 PPG launched the PPG ENVIRO-PRIME® EPIC200X powder coating system for automotive applications. The low-temperature-curing technology is designed to reduce energy consumption while delivering enhanced corrosion protection and manufacturing efficiency.
September 2025 Jotun expanded its Jotun Performance Coatings portfolio by introducing new Fusion Bonded Epoxy (FBE) powder coatings for pipeline and industrial infrastructure applications, improving corrosion resistance and long-term durability in harsh operating environments.
July 2025 Tiger Coatings expanded its powder coating manufacturing capacity in Europe through investments in production equipment and application laboratories, strengthening supply capabilities for architectural, industrial, and furniture coating applications.