Spray Dried Food Market Size & Outlook, 2025-2033

Spray Dried Food Market Overview

The global spray dried food market size was valued at USD 41.31 billion in 2024 and is projected to grow from USD 43.63 billion in 2025 to reach USD 67.57 billion by 2033, growing at a CAGR of 5.62% during the forecast period (2025–2033). The growth of the market is attributed to rising processed food consumption.

Key Market Indicators

• North America dominated the spray dried food industry and accounted for a 33% share in 2024.
• Based on distribution channel, the offline segment held the largest share of approximately 44% of the spray dried food market in 2024, due to the presence of specialty ingredient suppliers, wholesalers, and B2B retail outlets.
• Based on product type, the fruit and vegetable segment is witnessing steady growth, driven by increasing demand for natural, shelf-stable ingredients in functional foods and beverages.
• Based on the application, the bakery and confectionery segment demand is growing in both developed and emerging markets due to evolving consumption patterns and rising disposable incomes.

Market Size & Forecast

• 2024 Market Size: USD 41.31 Billion
• 2033 Projected Market Size: USD 67.57 Billion
• CAGR (2025–2033): 5.62%
• North America : Largest market in 2024
• Asia-Pacific: Fastest-growing region

One of the major drivers of the global spray dried food market is the increasing demand for clean-label and natural food ingredients. Consumers are becoming more health-conscious and prefer products with minimal additives and recognizable components. Spray drying allows the production of natural powders from fruits, vegetables, and herbs without synthetic preservatives, aligning with this trend.

Additionally, the expanding functional food and nutraceutical sectors are fueling demand for spray-dried ingredients like probiotics, vitamins, and plant extracts, which require stable and efficient delivery systems. Spray drying helps preserve these compounds while maintaining quality and shelf life. The rising adoption of plant-based and vegan diets is also encouraging manufacturers to use spray-dried plant proteins and flavor enhancers in dairy alternatives and meat substitutes. This shift in consumer preference is pushing food companies to use spray-dried ingredients for both health benefits and conven

Market Trends

Advancements in Technology

Technological innovation is significantly reshaping the global market, with advanced drying systems enhancing efficiency, product quality, and sustainability. Modern spray dryers are equipped with automation, AI, and IoT capabilities, enabling real-time monitoring and process optimization. These systems offer better control over particle size, moisture content, and nutrient retention, essential for applications in baby food, instant beverages, and nutritional supplements.

• For instance, SPX FLOW's Anhydro® brand rolled out the SmartDry™ System, an AIenabled, "Plug-andProduce" spray drying solution launched in early 2024. The system uses secure AI to automatically adjust to environmental variations and feed changes, ensuring consistent powder quality, lower energy consumption, and optimized uptime. It supports rapid setup and predictive maintenance in dairy, food, and beverage applications.

Such developments are reducing operational costs and carbon footprints, driving broader adoption of spray drying across the food industry.

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Spray Dried Food Market Growth Factor

Rising Processed Food Consumption

The increasing reliance on processed and convenience foods is a major driver for the global market. As urban lifestyles grow more hectic, consumers seek easy-to-prepare food options that offer both taste and extended shelf life. This drying plays a crucial role in this demand by preserving flavor, color, and nutritional value in a compact, lightweight form.

• According to the Food and Agriculture Organization (FAO), ultra-processed foods made up 7% of globally traded calories and 12% of food imports in high-income countries in 2021. Also, from 2000 to 2021, percapita food trade grew from 930 kcal to 1,640 kcal daily, driven largely by processed and ultraprocessed items. Furthermore, a 2023 survey by The Niche Research revealed that 73% of consumers favor ready-to-eat or convenient food products.

This trend significantly boosts demand for spray-dried ingredients in soups, sauces, instant beverages, and snacks.

Market Restraint

High Energy and Equipment Costs

One of the primary restraints in the global market is the high energy consumption and equipment costs associated with spray drying processes. The technology involves significant capital investment for specialized spray drying systems, along with ongoing operational expenses tied to energy use, maintenance, and skilled labor.

Small and medium-sized food processing companies often struggle to adopt this technology due to limited budgets and long return-on-investment periods. Additionally, the energy-intensive nature of spray drying raises sustainability concerns, especially in regions where energy costs are volatile or environmental regulations are strict. These financial and environmental challenges may hinder market expansion in cost-sensitive or developing regions.

Market Opportunity

Rising Industry Investment

The global market is witnessing significant growth due to increased industry investment aimed at enhancing production capabilities and product quality. Food and ingredient manufacturers are allocating resources towards advanced spray drying facilities to meet the rising demand for convenience foods, clean-label products, and functional ingredients. These investments are helping companies improve efficiency, reduce wastage, and expand their product portfolios.

• For instance, in May 2025, Galactic, known for fermentation based food solutions, commissioned its first large scale spray dryer in China. This expansion enhances capacity to produce products like Galimax ACE N 50 and DIACE N 47, reduces powder caking/dusting, and supports future launches in meat, ready meals, and seafood segments.

Such developments not only strengthen companies' competitive edge but also contribute to market expansion by improving the availability and quality of spray-dried ingredients globally.

Regional Analysis

The market in North America is driven by strong demand for processed and functional foods, supported by high consumer awareness and innovation in food preservation. The region's advanced food processing infrastructure and widespread adoption of clean-label trends have boosted the use of spray-dried flavors, dairy, and nutritional ingredients. Rising consumption of ready-to-drink beverages and health supplements further propels market growth. Additionally, the growing use of encapsulated probiotics and vitamins in food applications, especially within the nutraceutical and wellness industries, continues to fuel regional demand.

• The U.S. spray dried food industry benefits from its robust processed food industry and innovation in food technology. With major players like Ingredion and Kerry Group operating facilities in the U.S., the market is driven by demand for spray-dried flavors, cheese powders, and nutritional supplements. The popularity of high-protein snacks and ready-to-mix beverages, especially among fitness enthusiasts, is further accelerating the adoption of spray-dried ingredients in the food manufacturing sector.
• Canada's market is witnessing growth due to rising demand for clean-label and fortified food products. Canadian consumers are increasingly choosing spray-dried fruit powders, plant proteins, and dairy alternatives in health foods and smoothies. For example, brands like Naturally Canadian are offering spray-dried blueberry and cranberry powders, supporting exports and domestic sales. The country's health-conscious population and functional food trends are fueling product innovation and market expansion.

Asia-Pacific Spray Dried Food Market Trends

Asia Pacific is witnessing rapid growth in the global market due to expanding middle-class populations and shifting dietary habits toward convenient, packaged, and fortified foods. Increased urbanization and rising demand for instant mixes, nutritional powders, and shelf-stable beverages are driving the adoption of spray drying technology. Food manufacturers in the region are also investing in cost-effective production methods and advanced encapsulation techniques. Furthermore, the growing focus on infant nutrition, dietary supplements, and traditional herbal extracts in powdered form is enhancing the region's market potential significantly.

• China's spray dried food sector is witnessing robust growth due to rising demand for instant and functional foods. Increasing urbanization and a fast-paced lifestyle are driving the consumption of spray-dried coffee, dairy powders, and nutritional supplements. For example, Nestlé's spray-dried dairy products cater to the Chinese infant formula and coffee sectors. Additionally, China's expanding middle class is fueling demand for shelf-stable, fortified, and easy-to-prepare foods using spray drying technology.
• India's market is expanding rapidly, driven by increased demand for packaged snacks, dairy powders, and ready-mix spices. Brands like Amul and ITC use spray-dried milk and flavor powders in wide-scale production. Rising vegetarianism and health awareness are also boosting the use of spray-dried herbal extracts and fruit powders. Moreover, India's thriving food processing sector is supporting spray drying innovations to cater to both domestic and export markets.

Europe Spray Dried Food Market Trends

In Europe, the market benefits from stringent food safety standards and strong consumer inclination towards organic and natural ingredients. Spray drying is widely used in food formulations to ensure ingredient uniformity, stability, and extended shelf life. Growing demand for plant-based foods and vegan alternatives is leading to increased use of spray-dried non-dairy powders and natural flavorings. The region's mature food processing industry and focus on sustainable production practices also support the adoption of energy-efficient spray drying technologies. Functional bakery, confectionery, and dairy alternatives are key areas of growth.

• Germany's market for spray dried food is expanding due to rising demand for clean-label and functional ingredients. German companies like Symrise AG and Döhler Group are innovating with spray-dried fruit powders and botanical extracts for use in beverages and baby food. The trend toward natural and organic processed foods is boosting adoption of spray drying to preserve nutritional content while extending shelf life in health-focused consumer products.
• The UK market is driven by the increasing consumption of ready-to-eat and meal-replacement products. British food manufacturers are using spray-dried dairy and protein powders in high-protein snacks and beverages. For instance, UK-based companies are incorporating spray-dried probiotics and vitamins into functional food lines targeting wellness-conscious consumers, while also leveraging the technology for longer shelf life in exports amid rising demand for convenience foods.

Market Segmentation

Product Type Insights

The fruit and vegetable powders segment holds a significant share of the market owing to increasing demand for natural, shelf-stable ingredients in functional foods and beverages. Spray drying preserves nutrients, flavors, and colors, making these powders ideal for soups, smoothies, and baby foods. Rising health awareness and the clean-label trend have further boosted demand for apple, mango, carrot, and beetroot powders. Manufacturers favor these powders for their convenience, long shelf life, and easy reconstitution.

Application Insights

Spray dried ingredients are widely used inthe bakery and confectionery segment to enhance flavor, texture, and stability. Products like milk powder, cocoa powder, fruit extracts, and flavorings are added to cakes, pastries, chocolates, and cookies. The segment benefits from increasing consumer preference for ready-to-eat and premium baked goods. The components made from this technique also improve consistency and reduce moisture-related spoilage. Demand is growing in both developed and emerging markets due to evolving consumption patterns and rising disposable incomes.

End-User Insights

Food and beverage manufacturers represent a major end-user segment, extensively using powders made from this technique for product formulation. These manufacturers rely on milk, fruit extracts, flavorings, and spices produced from spray drying technology for consistency, scalability, and cost-effectiveness. The powders enhance product shelf life and simplify logistics by reducing weight and volume. Growing innovation in packaged foods, functional drinks, and ready meals drives demand from this segment. Additionally, manufacturers value spray drying for maintaining ingredient quality and nutritional integrity during processing.

Distribution Channel Insights

The offline segment dominates distribution due to the presence of specialty ingredient suppliers, wholesalers, and B2B retail outlets. Food processors and commercial buyers prefer in-person procurement from supermarkets, distributors, and specialty food stores for quality assurance and bulk discounts. Physical stores also allow better product sampling and technical support. Despite e-commerce growth, offline sales remain strong, especially in emerging markets where digital infrastructure is limited. Offline channels also cater to institutional buyers and small businesses seeking reliable supply chains.

Company Market Share

Companies in the global market are focusing on expanding their product portfolios through innovation in natural and functional ingredients. They are investing in advanced spray drying technologies to improve efficiency and product quality. Strategic partnerships, acquisitions, and geographic expansion into emerging markets are key growth tactics. Additionally, companies are emphasizing clean-label formulations and sustainable sourcing to align with consumer preferences and regulatory standards, enhancing competitiveness and market reach.

Nestlé S.A.

Nestlé S.A., a global leader in food and beverage, plays a significant role in the spray dried food market. With a vast product portfolio including coffee (e.g., Nescafé), infant nutrition, dairy, and culinary products, Nestlé extensively uses spray drying for flavor, nutrient, and shelf-life retention. The company invests in advanced spray drying technologies to enhance product quality and efficiency. Its global R&D network and focus on innovation support its leadership in both developed and emerging markets.

• In January 2024, Nestlé’s infant formula plant in Nunspeet, Netherlands, implemented advanced spray‑drying technology from GEA that reduced steam consumption by 75%. The heat recovery system tied to the spray dryer significantly lowered energy use and carbon emissions, highlighting operational sustainability gains in large‑scale powder processing.

List of key players in Spray Dried Food Market

1. Nestlé S.A.
2. Givaudan SA
3. Kerry Group plc
4. Sensient Technologies Corporation
5. Döhler Group SE
6. Firmenich SA
7. Glanbia plc
8. Tate & Lyle PLC
9. Archer Daniels Midland Company (ADM)
10. FrieslandCampina Ingredients

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Recent Developments

• June 2025- Alvinesa, a European food and nutraceutical ingredients company, has inaugurated a new high‑performance spray‑drying plant (Techniprocess dual‑effect unit, approx. 200 kg/h evaporation), boasting fluidized bed and fine‑recirculation design for improved yields. The facility includes a pilot unit and clean‑room labs, enabling rapid customer sampling (within ~3 weeks) and tailored powder production.
• May 2025- ICAR‑CCRI in Nagpur (India) has launched a spray‑dried citrus powder, converting citrus peel, pulp and seeds into a nutrient‑rich ingredient. Offered via technology transfer to SMEs, the powder supports vitamin‑C fortified products and eco‑friendly innovation while valorizing waste. This development boosts rural incomes, promotes sustainability, and enhances India’s citrus value‑chain.