01 Shift toward Single-Use SystemsThe bioprocessing industry is using single-use systems, such as bioprocess bags, for their cost-effectiveness, flexibility, and reduced contamination risks. These systems eliminate the need for cleaning and sterilization, improving efficiency, especially in biologics manufacturing. They also enable faster scale-up and scale-down, leading to quicker production cycles and shorter time to market for therapies.For instance, in March 2022, ILC Dover LP launched liquid single-use bioprocessing bags for handling sterile liquids, expanding its product portfolio. This move supports the biopharmaceutical industry's shift toward flexible, cost-effective, and contamination-free single-use systems, covering the entire manufacturing workflow from powder containment to sterile liquid handling.This shift towards single-use systems is boosting greater efficiency, scalability, and cost-effectiveness in biopharmaceutical manufacturing, propelling the market.
02 Customization of Bioprocess BagsCustomization of bioprocess bags is a growing trend, with manufacturers offering tailored solutions in sizes, materials, and features such as integrated sensors for real-time monitoring. This enhances process efficiency, ensures optimal conditions for biologics, and supports personalized medicine by providing specific configurations for individual therapies or batches.For instance, in June 2024, Qosina partnered with Polestar Technologies, a leader in monitoring O2, CO2, and pH levels, to enhance their product offerings. Qosina added iDOT Single-Use Sensor Bag Ports from Polestar to their portfolio, providing biopharmaceutical manufacturers with advanced, customizable bioprocess bags equipped with real-time monitoring capabilities.Such advancement highlights the growth in innovation, ensuring greater precision, efficiency, and adaptability in biopharmaceutical manufacturing, boosting the bioprocess market growth.
March 2026 Repligen Corporation launched the CTech™ SoloVPE® PLUS System, expanding its process analytical technology portfolio for biopharmaceutical manufacturing with enhanced UV-based concentration measurement capabilities that complement single-use bioprocessing workflows.
January 2026 Sartorius expanded its single-use bioprocessing portfolio with new scalable solutions designed to improve upstream biomanufacturing efficiency and support flexible biologics production across commercial manufacturing facilities.
November 2025 Merck KGaA (MilliporeSigma) expanded its single-use manufacturing capabilities by strengthening production capacity for bioprocessing consumables, including bioprocess bags and fluid management systems, to address rising global biologics demand.
October 2025 Thermo Fisher Scientific expanded its single-use technologies manufacturing operations to increase the production of bioprocess containers and related consumables for biopharmaceutical customers.